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1. Work Instructions Digitization

Paper travelers dominate. Techs flip through binders while obsolete drawings circulate.

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2. NCR Documentation

Nonconformance reports are handwritten, then transcribed. Audit burden is enormous.

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3. Shift Handoff

Verbal "forklift talk" and logbooks miss details. First shift learns problems second shift solved.

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4. Inspection & NDT

NDT Level II techs interpret ultrasonic/dye-penetrant results. Expert judgment required.

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5. Tribal Knowledge Capture

Senior mechanics know tricks that aren't in any document. Knowledge walks out at retirement.

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